(1) Processing quality is stable and accuracy is high.
NC machine tool is a combination of precision machinery and automation technology, so the transmission accuracy of machine tool and the structure design of machine tool all take into account the high stiffness and thermal stability. Its transmission mechanism adopts positioning accuracy of reducing errors up to (+0.005mm), and repetitive positioning accuracy is (+0.002mm). Moreover, the automatic processing method of NC machine tools can also avoid artificial operation errors, so that the die parts are uniform in size, stable in quality and complex in shape. This is one of the important reasons for high precision processing parts of Shengqi die.
(2) High degree of automation and high production efficiency
NC machining is to automatically complete the processing tasks of die parts according to pre-programmed procedures. In addition to placing control media and operating keyboards, loading and unloading parts, intermediate measurement of key processes, and observing the movement of machine tools, die operators do not need heavy repetitive manual operation, so they are highly automated and easy to manage. At the same time, because NC machining can effectively reduce the maneuvering time and assistant time needed to process parts, the processing productivity is much higher than that of ordinary machine tools.
(3) Strong adaptability
When changing the processing procedure, the variety of the workpiece can be changed, which provides great convenience for single-piece, small-batch production of complex structure and trial-production of new products, especially for the precise and complex surface which is difficult to process or can not be processed by ordinary machine tools.
(4) Facilitating the Modernization of Production Management
Using NC machine tools to process die parts can accurately calculate the processing time of parts, and effectively simplify the management of inspection, fixture and semi-finished products. All these are conducive to the modernization of production management and the realization of computer-aided manufacturing.
(5) Easy to form network control
A computer can be used to control multiple CNC machine tools through network, and a communication network can be established between multiple CNC machine tools. Thus, an integrated manufacturing system between computer aided design, production management and manufacturing integration can be formed.
(6) Reducing labour intensity and improving working conditions
Operators do not need heavy and repetitive manual operation, labor intensity and tension are greatly improved, in addition, the working environment is clean, and the working conditions are also improved accordingly.
(7) Complex technology and high cost
NC machining not only invests heavily in initial equipment (NC equipment and computer system), but also requires high technical requirements for machine tool maintenance and programming. Moreover, the programming workload of complex die parts is very large, and the technology is complex, which requires high comprehensive level of die technicians, thus increasing its production cost.
Hubei Shengqi Precision Mould Accessories Technology is a professional manufacturer of precision die accessories and customized non-standard die accessories. Its main products include high precision die accessories such as pins, hot runners, cylinders, inserts, guide pillar sleeves, punch and concave dies, springs, fixtures, fixtures, fixtures, fixtures, automotive parts, and other standard and non-standard die parts.
